D3-2.4 - Automatic Sensor Data Fusion for the Detection of Bone Layer Transitions and Channel Length Measurement in Axial Oscillation Bone Drilling

Event
23. ITG/GMA-Fachtagung Sensoren und Messsysteme 2026
2026-06-09 - 2026-06-10
Nürnberg
Band
Vorträge
Chapter
Messunsicherheit und Selbstvalidierung
Author(s)
A. Boaron, D. Stöbener, A. Fischer - University of Bremen, Bremen
Pages
278 - 284
DOI
10.5162/sensoren2026/D3-2.4
ISBN
978-3-910600-11-9
Price
free

Abstract

In surgery, bone drilling techniques depend largely on the surgeon’s tactile perception, which can be subjective and unreliable. Indeed, accurate detection of bone layer transitions during drilling is critical in orthopedic surgery to avoid over-penetration, as well as thermal and mechanical damage to surrounding tissue. This study introduces automatic sensor data fusion approaches to improve the detection of transitions between cortical and cancellous bone during axial oscillation drilling. Here, multiple signals from a multisensory drive train are fused to enable automatic identification of layer boundaries and overall drill channel length. Experimental validation on pig rib bones shows that time-domain analysis achieves high accuracy, with a standard deviation of 0.22 mm and a mean systematic deviation of 0.26 mm relative to caliper references. The time–frequency approach exhibits larger deviations, with a mean systematic deviation of 1.05 mm and variability up to 1.52 mm. While drill breakthrough is consistently detected, internal layer transition detection reaches 60 % success. Overall, the results demonstrate reliable drill length estimation and highlight the need for improved algorithms for transition detection, supporting the potential of sensor fusion for precise, feedback-driven surgical drilling.