4.3.2 - A Torque Sensor using 3D Printed Conductive TPU

Event
EUROSENSORS 2026
2026-09-06 - 2026-09-09
Zurich
Band
Lectures
Chapter
Emerging Sensor Materials
Author(s)
T. Stein, M. Schärer, M. Meboldt - ETH Zurich,Zurich (Switzerland)
Pages
144 - 145
DOI
10.5162/eurosensors2026/4.3.2
ISBN
978-3-910600-12-6
Price
free

Abstract

A fully 3D printed torque sensor was realized through FDM by embedding a conductive TPU helix inside a PA₁₂ body. Torque loading changes the helical sensing path and causes a resistance increase. The printed devices show an approximately linear response up to 3.5 Nm. Repeated cycling between zero and 1 Nm remains detectable but shows baseline drift. These results demonstrate the potential of fully 3D printed sensors and highlight the main challenges for optimization.

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